CELOS Apps

CELOS APPs

APP-based control interface for consistent digital workflows in machining & manufacturing 

  • CELOS APPs: 27 APPs for planning, preparation, production, monitoring & service 
  • CELOS Control: Uniform user interface for DMG MORI machines (Siemens, MAPPS & Heidenhain) 
  • CELOS PC-Version: Create, manage & transfer production orders to the CELOS machines 
CELOS APPs

CELOS supports DMG MORI customers with integrated digitization. A total of 27 CELOS APPs support the machine operator in the processing of production orders - from planning and production to service. Thanks to these digital workflows, processes in production can be controlled, monitored and organized consistently. As on a smartphone, the machine operator has direct access to all available applications via the APP menu. 

CELOS APPS
PLANNING

The CELOS APPs in the area of planning support the planner and machine operator in job planning and optimal information exchange. 

JOB MANAGER
JOB SCHEDULER
ORGANIZER
TECH CALCULATOR
PRODUCTION PLANNING

JOB MANAGER

JOB MANAGER

STANDARD APP

Operation from any CELOS PC workstation. Automatic importing and systematic management and preparation of jobs optimizes machine utilization and setup times.  

  •  Direct import of orders from own MES & ERP systems into CELOS 
  • Creation, processing & archiving of jobs on several machines 

  • Import and display of required tools, NC data, tools, clamping devices & situations 

  • Display & import of clamping devices required for machining 

JOB SCHEDULER 

JOB SCHEDULER 

STANDARD APP

Scheduling for all machines. Machine-based job scheduling improves utilization and production flow.  

  • Record, manage & schedule various jobs for production 

  • Assign & transfer the jobs to the machine/s 

  • Overview of the overall order status of all machines 

ORGANIZER

ORGANIZER

STANDARD APP

Calendar, notification and alarm systems. The optimized exchange of information improves productivity across all shifts.  

  • Calendar with note & alarm functions 
  • Distribution of notifications across all machines 
  • Generation of individual or group messages 

TECH CALCULATOR 

TECH CALCULATOR 

STANDARD APP

Automatic calculation of technology data, measurements and values. 

  • Calculation of speed, feed or spindle load for any material or process 

  • Calculation of defined measurements for clearances or threads, in line with applicable standards 

  • Scientific calculator 

  • 50 % less time for calculations 

PRODUCTION PLANNING 

PRODUCTION PLANNING 

OPTIONAL APP 

Advanced planning and scheduling of production orders. Multi-vendor planning tool for the entire production. 

  • Planning against limited capacities (machines, personnel, material, tools etc.) 

  • Visualization of capacity reserves 

  • Adherence to schedules through detailed reports & conflict analyses 

  • Order optimization according to setup times, throughput times & capital costs, order networks 

  • Feedback via production data acquisition system (Production Feedback) 

PREPARATION

The CELOS APPs in the preparation area support the work planner and machine operator with directly available job data and direct access to CELOS. 

APPLICATION CONNECTOR
JOB ASSISTANT
DOCUMENTS
TULIP PLAYER
ROBO2GO
3D PART ANALYZER

APPLICATION CONNECTOR 

APPLICATION CONNECTOR

STANDARD APP 

Remote access to own applications and systems directly to CELOS. 

  • Use of own applications & systems directly on CELOS 
  • Individual activation of access to information from the Internet & Intranet 

  • Up to 20 connections possible as separate APPs on CELOS 

JOB ASSISTANT 

JOB ASSISTANT

STANDARD APP 

Assists set-up and processing of jobs from the job queue. Menu-driven instructions minimize errors and reduce set-up and idle time.  

  • Scheduled machine-specific job queue 

  • Management and provision of order-related data & documents 

  • Set-up support by providing relevant documents directly at the machine control 

  • Error prevention thanks to work instructions with mandatory acceptance function 

DOCUMENTS

DOCUMENTS

STANDARD APP ​​​​​​​

Digital reference material for your documents. Immediately available information reduces machine idle time.  

  • Library containing all machine and control system handbooks 

  • Storage of any customer-specific documents 

  • Full text search & bookmark function for recurring reference areas 

  • Important information can be found in half the time 

TULIP PLAYER 

TULIP PLAYER

STANDARD APP ​​​​​​​

Quality, production and error tracking at the machine.  

  • Call up your own TULIP APPs directly in CELOS 

  • Create own APPs without programming knowledge 

  • Use of easily customizable templates for quality inspections, changeover instructions & error & missing part messages 

  • APP examples: Interactive machine training, missing part messages or step-by-step instructions for troubleshooting 

ROBO2GO

ROBO2GO

OPTIONAL APP 

Advanced planning and scheduling of production orders. Multi-vendor planning tool for the entire production. 

  • Planning against limited capacities (machines, personnel, material, tools etc.) 

  • Visualization of capacity reserves 

  • Adherence to schedules through detailed reports & conflict analyses 

  • Order optimization according to setup times, throughput times & capital costs, order networks 

  • Feedback via production data acquisition system (Production Feedback) 

3D PART ANALYZER 

3D PART ANALYZER

OPTIONAL APP ​​​​​​​

Visualization of 3D formats directly at the machine control. Measurement of length, radii and more factors from the 3D model to ensure and control quality requirements. 

  • 3D reporting functions via multitouch 

  • Import of data in the .stl, .iges und .stp formats 

  • Determining coordinates, dimensions & clearances 

  • Various views of the component possible 

  • Available for all machines with CELOS

PRODUCTION

The CELOS APPs in the production area support the machine operator during the production process. 

CONTROL
ENERGY SAVING
PALLET MANAGER
TOOL HANDLING
PRODUCTION FEEDBACK
SURFACE ANALYER
POWER PROBE

CONTROL

CONTROL

STANDARD APP 

Machine control system with touch operation and additional DMG MORI functions. Effective and powerful machine operation.  

  • Conventional control system user interface 

  • Full machine status overview 

  • Drawings displayed for programming  

ENERGY SAVING 

ENERGY SAVING

STANDARD APP 

Manages the energy consumption of the machine. Reduces the energy consumption and running costs of the machine. 

  • Machine power recorded by time or NC block 
  • Shutdown, warm-up & standby functions for the machine, pneumatics, screen & lighting 

  • Reduce energy consumption whilst improving productivity  

PALLET MANAGER 

PALLET MANAGER 

STANDARD APP ​​​​​​​

Digital reference material for your documents. Immediately available information reduces machine idle time.  

  • Library containing all machine and control system handbooks 

  • Storage of any customer-specific documents 

  • Full text search & bookmark function for recurring reference areas 

  • Important information can be found in half the time 

TOOL HANDLING 

TOOL HANDLING 

STANDARD APP ​​​​​​​

Tool change list for anticipated, optimized retooling. Automated loading and unloading lists reduce retooling times. 

  • All tools required for a job are displayed 
  • Automatic loading list generation 

  • Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs 

PRODUCTION FEEDBACK 

PRODUCTION FEEDBACK 

OPTIONAL APP 

Production control in real time. Production data acquisition and feedback to Production Planning.  

  • Immediate feedback of faults to Production Planning 

  • Direct connection to all machines & workstations  

  • Report on the current status in every step of the production 

  • Input of good parts, scrap & rework possible 

SURFACE ANALYER 

SURFACE ANALYER

OPTIONAL APP

Tactile measurement of surface roughnesses. Roughness gauges for the machine-integrated quality monitoring of surfaces. 

  • Visualization of measurement results 

  • Measuring procedure through NC measurement cycles 

  • Measuring probes additionally useable for conventional measurement tasks 

  • In collaboration with Blum-Novotest GmbH 

  • Available for milling machines with CELOS with SIEMENS in combination with surface roughness tester Blum TC64-RG and measuring probe Blum TC60 

POWER PROBE 

POWER PROBE

OPTIONAL APP

Transparent visualization of workpiece quality during in-process measurement.  

  • In-process workpiece control by machine-integrated probe 

  • Automated display & documentation of the geometric measurement results 

  • Display of current & historical measurement results 

  • Visualization of warning & error limits through traffic light display 

  • Data export function for analysis in external software systems 

  • Available for Renishaw touch probes in DMG MORI machines with CELOS 

MONITORING

The monitoring APPs from CELOS allow a continuous digital analysis of the production process, provide information on the current production status, analyze and visualize machine sensor data and enable early detection of possible machine malfunctions. 

STATUS MONITOR
MESSENGER
PERFORMANCE MONTITOR
CONDITION ANALYZER
PRODUCTION COCKPIT

STATUS MONITOR 

STATUS MONITOR

STANDARD APP ​​​​​​​

Effective documentation and control of the machine and job status. 

  • Job information including quantity produced, batch size & remaining time 

  • Machine status 

  • Axis & spindle utilization 

  • Maintenance alerts & warning notices 

MESSENGER

MESSENGER

STANDARD APP 

Status of all connected machines and devices at a glance. Detect downtimes. 

  • For all machines & devices networked via DMG MORI Connectivity 

  • CELOS functionality available for the first time for 3rd-party products & other devices 

  • Individually configurable dashboard 

  • Automatically generated One-Page-Report 

  • Identification of bottlenecks in process chains 

PERFORMANCE MONTITOR 

PERFORMANCE MONTITOR

OPTIONAL APP

Simple determination of machine productivity. Analyze downtimes. 

  • Monitoring of machine availability 
  • Optimization of the effective production time 

  • Direct feedback of downtimes in CELOS 

CONDITION ANALYZER 

CONDITION ANALYZER

OPTIONAL APP

Sensor-based analysis of the machine status. Avoid downtimes. 

  • Improvement of the workpiece quality 
  • Data analysis for preventive maintenance 

PRODUCTION COCKPIT 

PRODUCTION COCKPIT

OPTIONAL APP

Dashboard for the visualization of production relevant information.  

  • Transparency for production planners, optimizers & maintainers 

  • Visualization of production relevant information from the APPs 

  • Individually configurable views 

  • Programming interface for new dashboards & widgets 

SERVICE

The CELOS Service APPs support the continuous service and maintenance process. 

my DMG MORI
WERKBLiQ
NETservice
SERVICE AGENT

my DMG MORI 

my DMG MORI

STANDARD APP ​​​​​​​

The DMG MORI customer portal for continuous service optimization.  

  • No waiting loop: Simple online problem description 

  • Prefilled service requests: Send machine details, photos or videos 

  • Free 24/7 access: From anywhere & at any time 

  • Real-time view of the processing status: More transparency for service & spare parts inquiries 

WERKBLiQ

WERKBLiQ

OPTIONAL APP 

Consistently optimized service and maintenance for DMG MORI machines and 3rd-party products.  

  • Determine all processes digitally involving the machine 

  • Start repair jobs directly from the machine 

  • Automatic reminder of inspections needed 

  • Standardized processing of maintenance logs 

  • Digital bulletin board: information, notes & instructions including read confirmation function. 

NETservice 

NETservice

STANDARD APP

Direct DMG MORI support through qualified online diagnostics. Online support minimizes machine downtime and service costs.  

  • Remote communication with the DMG MORI service through the control system 

  • Online error analysis & technical support 

  • Multi-user conference with participated experts 

  • Documentation of all service activities 

  • Direct installation of document updates 

SERVICE AGENT 

SERVICE AGENT

STANDARD APP 

Assistant to help plan and carry out maintenance. Maintenance planned and carried out by the operator leads to trouble-free production. 

  • Overview of all maintenance work on the machine 

  • Advance warning of upcoming maintenance & service work 

  • List of all necessary spare parts & equipment In-process support 

CELOS UPDATE

Customers who already use DMG MORI machines with earlier CELOS versions in their production can still benefit from the advantages of the latest CELOS version: With the CELOS Update from any existing CELOS version since 2013, independent of the PLC and without data loss. 

CELOS Update

Highlights

  • Update possible from any existing CELOS version since 2013 
  • PLC independent & without data loss 

  • New APPs since 2019: Application Connector, job import function in the Job Manager, TULIP Player, optimized Messenger, my DMG MORI, Power Probe for Renishaw probes (optional APP) 

Get informed about the latest CELOS Update: 
DMG MORI Software Solutions GmbH
Phone: +49 8363 89 5100
support.softwaresolutions@dmgmori.com

DIGITAL MANUFACTURING PACKAGE 

For existing customers DMG MORI offers the Digital Manufacturing Package for simple and fast entry into digitization with five coordinated products. 

Highlights

1. DMG MORI Connectivity 
Networking of DMG MORI machines & selected 3rd-party products 

2. CELOS 
PLC independent update to the latest CELOS version 

3. Messenger 
Current status of connected machines at a glance 

4. my DMG MORI – Customer Portal 
Continuous service optimization for DMG MORI machines 

5. NETservice 
Direct remote communication with the DMG MORI Service 

OVERVIEW

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